What does it take to manufacture a product successfully?
To manufacture a product successfully at volume involves a complex series of steps and considerations to ensure efficiency, quality, and cost-effectiveness.
For many product owners, the critical question is how to successfully manufacture their product reliably at volume. Some of the world’s leading businesses, like Rolls-Royce, Ocado, 3M, and SafetyKleen, have chosen to outsource their manufacturing requirements to Tharsus.
Here’s what our experience has taught us about the critical factors that determine manufacturing success and why many companies find outsourcing to be their smartest strategic choice.
Maximise your competitive advantage.
The most successful product owners understand that reliable volume manufacturing comes from strategic partnerships. Rather than trying to master every aspect of bringing products to market, leading companies focus their internal resources on what they do best while partnering with specialists who can accelerate their success.
As a manufacturing partner, we enable companies to achieve more than they could alone. By combining your innovative product with our manufacturing expertise, we create powerful partnerships that accelerate our customers’ time to market while ensuring quality and repeatable production. This collaborative approach allows you to maintain focus on innovation and market development while having confidence that your manufacturing is in expert hands.
The manufacturing complexity challenge
Whether you’re transitioning from prototype to volume production or managing existing manufacturing operations, companies often underestimate the complexity involved. Design for Manufacturing (DfM), process optimisation, quality control, and continuous improvement require deep expertise in materials, processes, tolerances, and assembly techniques.
At Tharsus, we’ve built our reputation on being the ideal Manufacturing partner for companies at every stage. Our expertise in electro-mechanical assembly, combined with our comprehensive new product introduction (NPI) and manufacturing services, helps companies achieve their ambitious goals, whether they’re scaling efficiently from prototype or enhancing existing production operations for even greater success.
The hidden supply chain challenge
Your supply chain is only as strong as its weakest link. For many companies, supply chain management becomes a critical vulnerability. Whether you’re establishing new supplier relationships or managing existing ones, the combination of goods, services, processes, and relationships needed to support manufacturing is complex.
Many companies believe that by managing their supply chain, they retain control. However, managing supply chains without significant volume brings complexity and cost to the forefront. At the same time, control becomes an illusion as you struggle to manage an increasingly fragile network of suppliers.
Manufacturing at volume also requires a delicate balance between optimising inventory to minimise carrying costs while ensuring a continuous supply of materials. Companies must strike the right balance between maintaining low inventory levels to reduce costs and holding sufficient inventory to meet demand and mitigate supply chain disruptions.
Our integrated partnership approach delivers exceptional results. We leverage established relationships with reliable suppliers, negotiating volume purchasing, and fostering supply chain resilience through strategic diversification. Our expertise enables us to provide highly effective supply chain and logistics management that enhances value while maintaining exceptional quality and reliability.
We utilise advanced tools, including custom web scraping technology developed in-house by our digital team, to source high-demand electronic components quickly. Combined with our ERP systems, supplier performance monitoring, and sophisticated inventory management, we maintain supply chain efficiency and reliability that delivers optimal results immediately – capabilities that would take many years to develop internally.
The ongoing logistics challenge
Manufacturing at volume requires a delicate balance between optimising inventory to minimise carrying costs while ensuring a continuous supply of materials. Companies must strike the right balance between maintaining low inventory levels to reduce costs and holding sufficient inventory to meet demand and mitigate supply chain disruptions.
This sophisticated orchestration of resources and technology enables optimal results, and these capabilities are immediately available to our partners, rather than having to be developed internally over many years.
Manufacturing processes that work
Many companies find themselves locked into suboptimal manufacturing processes, either because they’ve invested in specific equipment or because they’re working with inflexible contract manufacturers. At Tharsus, we believe in selecting the most suitable manufacturing process for your product, taking into account its specific complexity, volume requirements, and material specifications.
Our expertise in electro-mechanical assembly means we understand the unique challenges of products that combine electrical and mechanical components at scale. Whether you need our New Product Introduction (NPI) process to transition from prototype to volume production, or our Contract Manufacturing services to optimise existing production, we adapt our approach to fit your specific needs.
Quality standards and continuous improvement
Quality management isn’t just about meeting standards – it’s about implementing robust processes that prevent, detect, and rectify issues throughout the production lifecycle. Achieving this level of quality requires establishing and adhering to appropriate quality standards, testing protocols, and inspection procedures at every stage of the manufacturing process.
We demonstrate our commitment to quality through our ISO 9001 compliance, but more importantly, through our track record of helping companies achieve reliable, cost-effective production. Whether you’re establishing quality systems for the first time or enhancing existing processes, we ensure manufacturing excellence from the outset.
The skilled workforce challenge
Manufacturing at scale requires a skilled and trained workforce that understands safety procedures, quality standards, and production techniques specific to complex hardware products. Hiring, training, and retaining this workforce consumes significant cost and time resources that companies could better invest in their product development and market growth.
Our manufacturing team brings together diverse expertise across multiple industries, creating a depth of knowledge in electro-mechanical assembly that delivers exceptional value to our partners. This cross-industry experience enables us to apply best practices and innovations from one sector to accelerate success in another.
Why partner with Tharsus?
The evidence is compelling: successful volume manufacturing combines careful planning, meticulous attention to detail, and a commitment to quality and efficiency throughout the production process. It also requires staying agile and responsive to changing market conditions.
For product owners, the opportunity is clear: achieve more through strategic partnerships.
By choosing Tharsus as your Manufacturing partner, you can:
- Eliminate or reduce capital investment risk by leveraging our established infrastructure.
- Accelerate time to market with our proven processes and expertise.
- Focus on your core business while we handle manufacturing complexity.
- Manufacture efficiently without the burden of managing your production operations.
- Benefit from proven expertise in electro-mechanical assembly across multiple industries and product types.
- Access flexible manufacturing solutions that adapt to your changing needs.
Whether you need our New Product Introduction (NPI) services to transition from prototype to volume production or our Contract Manufacturing services to handle reliable assembly of established products, we provide the expertise and infrastructure you need to succeed.
Ready to manufacture a product successfully and focus on what you do best?
Whether you’re scaling a prototype to volume production or looking to optimise existing manufacturing operations, we’re here to help.
Every hardware product owner faces the same fundamental choice: invest in becoming a manufacturer, or partner with manufacturing experts who can deliver reliable results efficiently.
Wherever you are on your manufacturing journey, let’s explore how partnering with Tharsus can help you achieve better outcomes while focusing your resources on what you do best – growing your business.
Explore outsourcing your manufacturing:
Contact us today to discover how our manufacturing expertise can help address your production challenges, improve quality, reduce costs, and drive growth.